Main Components Of Concrete Self Loading Mixer
Mixing System
The mixing system mainly consists of a mixing drum, mixing blades, and mixing drive device, which are the core components of a self dumping mixer truck. It can effectively maintain the fluidity of concrete, make the concrete form meet the requirements, and meet the construction needs of different scales.
Hydraulic System
The hydraulic system is mainly composed of hydraulic pumps, hydraulic cylinders, pipelines and control valves. It is responsible for driving the mixing cylinders, feeding devices, discharging devices, lifting devices and other related mechanical parts, and is the center of power transmission and control of the mixer truck.
Feeding System
The main components of the feeding system include the feeding arm, lifting device, and transmission device. These devices are responsible for extracting raw materials such as sand, gravel, and cement from the material pile and automatically loading them into the mixing drum. These are the key components for achieving automated construction of dump trucks. Simple and efficient operation.
Drive System
The drive system provides power to the self-loading mixer truck. It mainly consists of engine, transmission, differential, drive shaft and other components to ensure the vehicle’s driving and mixing work, and ensure stable and efficient power.
Water Tank and Water Pump
The water tank, water pump, pipes, and valves ensure sufficient water supply during the mixing process. The water tank is used to store the water required for concrete mixing. The water pump transports water from the water tank to the mixing tank. The automatic water injection system can automatically adjust the amount of water added to meet the required quality of concrete.
Control System
The control system includes components such as joystick, electric control box and control panel. The control panel consists of touch screen, buttons, indicator lights, etc. It is the center of vehicle operation and monitoring, real-time monitoring of the operating status and parameters of the mixer truck.
How Does a Self Loading Cement Mixer Work?
Automatic Loading
The self loading mixture truck is equipped with an automatic loading system, which consists of a loading bucket, a hydraulic lifting device, and a screw conveyor. Driven by the hydraulic system, under the command of the control system, the loading and unloading of raw materials is completed automatically. Stop working, close the oil return port, and stop unloading.
Mixing Concrete
The mixing system of the self load mixer loads raw materials such as water, cement, sand, and stone into the mixing barrel in a certain ratio, and the raw materials are continuously mixed in the mixing barrel through the hydraulic system. During the mixing process, water must be added to the mixing barrel to ensure the fluidity of the concrete. To ensure quality, concrete must be mixed regularly to ensure uniformity.
Transportation And Unloading
Self Loading Mixer Machine will maintain rotation during transportation to prevent concrete overlap. During the driving process, the driving speed and direction of the vehicle must be controlled. After arriving at the destination, the materials are unloaded by the unloading device, and the hydraulic system is controlled to adjust the tilt angle to ensure that the concrete flows out smoothly.
Articulated & Integrated: What’s the difference?
Mobile Self Loading Concrete Mixers are mainly divided into integral and articulated types. The Integrated Self-loading Concrete Mixer has a compact body structure, is sturdy and durable, uses a fixed frame, and the mixing system and power system are integrated. The overall structure of the car is a single unit, with good stability, but relatively poor flexibility. The integral dump mixer truck has a large mixing capacity, strong mixing ability, and high stability of concrete, suitable for large-scale flat construction projects and large-scale mixing and transportation work.
The articulated self-loading concrete mixer adopts a multi-joint frame, the body is divided into front and rear, with a small turning radius, high maneuverability and flexibility. In terms of production capacity, the mixing capacity of the articulated self-loading mixer truck is relatively small, so it is suitable for small-scale construction projects. Its high flexibility makes it very suitable for use in narrow and complex construction environments.
How Much Is A Self Loading Transit Mixer?
The self loading concrete mixer price varies by brand, model, configuration and performance. The larger the capacity of the mixer, the lower the price. The functions of the vehicle’s hydraulic system and control system also affect the cost. The price range of EP articulated self-loading mixer truck EP1.0-EP3.5 is $15,000-$30,000, and the price of integrated self-loading mixer truck EP2.5-EP5 is $25,000-$40,000. The price of integrated self-loading mixer is more expensive than the articulated type because of its larger mixing capacity and stronger mixing ability.
When purchasing a self loading transit mixer, you should fully consider your actual needs and project budget and choose a model that suits your project. EPDAS is a well-known self-loading mixer truck supplier. We have a professional sales team and can provide customized solutions. If you need to purchase, please contact us immediately to get the best solution and latest quotation.
Model | Price |
Articulated chassis: EP1.0-EP3.5 | $15,000-$30,000 |
Integrated chassis: EP2.5-EP5.5 | $25,000-$40,000 |
Advantages of Mobile Self Loading Concrete Mixer
High Flexibility And Improved Construction Efficiency, The automatic loading system does not require external equipment and can load raw materials directly on site. The intelligent control system is simple and easy to understand, and the high level of automation can effectively improve production efficiency. Self load concrete mixer has good maneuverability, especially articulated dump truck that can flexibly handle narrow roads and adapt to various complex construction environments.
Ensure Concrete Quality, The self loader concrete mixer integrates loading, mixing and transportation, which is more efficient than traditional manual mixing methods. It thoroughly mixes raw materials, avoids concrete precipitation and segregation, ensures concrete quality and improves construction safety. The environmentally friendly design of the mixer truck can reduce energy waste and minimize environmental pollution.
Save Project Costs, Self loading mixturer truck has an intelligent control system that can simplify the production process and reduce labor costs. Self-loading allows production and transportation operations to be completed at one time, which can reduce transportation and construction costs. Self-loading mixer trucks can replace traditional mixing plants, transport vehicles, and loading equipment, allowing one truck to be used for multiple purposes and saving project procurement costs.
Cases Of Self Loading Mixer Machine
EP self load mixer truck adopts advanced production technology, covers multiple markets around the world, and has been exported to many regions around the world, such as South America, the Middle East, Africa, Southeast Asia, etc. It is one of the top self loading concrete mixer manufacturer in China.
EP mobile self-loading concrete mixer has high-quality product performance and reliable transportation service. Whether it’s a large building or a small building environment, our self installation can meet your needs. At the same time, we provide accurate delivery times to ensure that the equipment is delivered on time.
Packing & Delivery
Technical Data
Model | EP2.5H | EP4.0H | EP5.5H | |
Mixing System | Output capacity | 2.5m³ per batch | 4.0 m³ per batch | 5.5 m³ per batch |
Rotation angle | 270° | 270° | 270° | |
Mixer Drum Angle | 16 ° | 16 ° | 16 ° | |
Loader control | Hydraulic 4 way stick | |||
Swing Reducer | Customized by EPDAS | |||
Water Tank Volume | 370 L | 550 L | 620 L | |
Engine | Brand | YUNNEI | YUNNEI | YUCHAI |
Rated Power/RPM | 76KW/2200RPM | 92KW/2200RPM | 110KW/2200RPM | |
Chassis | Total Weight | 6600 KG | 8500 KG | 9200 KG |
Driver Type | 4*4 | |||
Chassis | Off-road-Integral frame | |||
Wheel Base | 1960 mm | 2350 mm | 2420 mm | |
Tyre | 23.5-16 | 16/70-20 | 16/70-24 | |
Transmission | Full Hydraulic | |||
Speed | High:20-40 KM/H | |||
Low:0-20 KM/H | ||||
Grade-ability | 30° | |||
Overall Size | L7040*W2530*H3200mm (H4200mm) |
L7600*W2800*H3380mm (H4760mm) | L7820*W2850*H3400mm (H4780mm) |
Model | EP1.6Q | EP2.2Q | EP3.5Q | ||
Mixing System | Output capacity | 1.6m³ per batch | 2.2 m³ per batch | 3.5 m³ per batch | |
Rotation angle | 0°/270° | 270° | 270° | ||
Mixer Drum Angle | 16 ° | 16 ° | 16 ° | ||
Loader control | Hydraulic 4 way stick | ||||
Swing Reducer | Customized by EPDAS | ||||
Water Tank Volume | 370 L | 370 L | 500 L | ||
Engine | Brand | YUNNEI | YUNNEI | YUNNEI | |
Rated Power/RPM | 60KW/2200RPM | 76KW/2200RPM | 85KW/2200RPM | ||
Chassis | Total Weight | 5500 KG | 6800 KG | 7900 KG | |
Driver Type | 4*2 | ||||
Chassis | Articulated vehicle | ||||
Wheel Base | 1960 mm | 1960 mm | 2350 mm | ||
Tyre | 20.5/70-16 | 20.5/70-16 | 16/70-20 | ||
Transmission | Mechanical | ||||
Speed | High:0-25 KM/H | ||||
Low:0-9 KM/H | |||||
Grade-ability | 30° | 25° | |||
Overall Size | L6254*W2200*H2892mm (H3928mm) |
L6254*W2200*H2892mm (H3928mm) |
L7500*W2700*H3380mm (H4760mm) |