Main Components Of  Compact Concrete Batching Plant

Aggregate Batching System

It is responsible for accurate measurement and batching of aggregates required for concrete mix. Aggregate storage silos are used to store different types and sizes of aggregates. Aggregate lifting device lifts the aggregates from the storage bin to the mixer for mixing to ensure the strength and quality of the concrete.

Mixing System

It is the core part of the concrete mixing plant, responsible for mixing the raw materials such as aggregate, cement and water evenly, including mixer and mixing tank; the mixer can be used to handle different capacities and mixing types; the mixing tank is used to carry the concrete to ensure high quality concrete production.

Screw conveyor and cement silo

Used to convey cement and other materials from storage silo to metering device or mixer, which consists of rotating screw blades in the pipeline; the cement silo is usually designed as vertical or horizontal, with large storage capacity to meet the needs of long-term mixing production.

Control System

Responsible for monitoring the operating status of the entire mixing plant and controlling the work of each module, including a centralized control panel with software that keeps track of all sensors and systems, providing automation that ensures the accuracy and efficiency of a small concrete plant.

Water Supply System

Includes pumps, tanks and water pipes to accurately measure and control the amount of water used in the mixing process to ensure that the water content meets the requirements.

Weighing System

Used to accurately measure the weight of various raw materials to ensure the accuracy of concrete mix proportions. These consist of multiple load cells, which are electronic sensors used to weigh each material.

Advantages of Portable Concrete Batch Plant

Flexible Structure

The integrated concrete batching plant adopts a matching vehicle chassis. which makes it easy to move the equipment to different construction sites. This design is especially suitable for projects that require frequent changes at the construction site and is easy to disassemble and assemble.

Compact Design

The entire machinery and equipment has a compact structure. The whole process of concrete production, including loading, weighing and mixing, is concentrated on the trailer chassis. With one trailer, the on-site remodeling work can be completed. It focuses on the utilization of space and occupies a small area.

Easy Installation

The mini mobile batching plant adopts a modular design, the components are relatively simple, and the tools and technical requirements required for construction are reduced. It is simple and fast. The initial installation of the main structure takes only three days. After the construction is completed, it can be used immediately without long waiting times, ensuring the rapid start of the construction project.

High Storage Efficiency

The storage system design of the cement batching plant directly affects the management and use of raw materials. Separate storage warehouses are set up for different raw materials such as cement and mineral powders. Combined with an advanced feeding system, it ensures that raw materials are accurately fed to the mixer.

 How does A  Integrated concrete batching plant Work?

Raw material preparation and transportation; cement, aggregates, water and additives are stored in special bins or hoppers. Using equipment such as conveyor belts or screw conveyors, these raw materials are transported to the mixing unit in a predetermined ratio and sequence.

Accurate Measurement and Mixing; A small portable concrete mixing plant will use an accurate weighing system to measure each material, using an automated weighing and control system to accurately measure the material and dispense it to the mixer for mixing, ensuring that the quality of the concrete meets the requirements.

Unloading and Monitoring; The portable concrete mixing plant will unload the concrete through the unloading system, where the freshly mixed concrete will be unloaded into concrete trucks or directly to the site. The whole process is managed through an integrated control system to ensure the correct mix design.

 Cases Of Mobile Cement Batching Plant

With the development of the construction industry, the requirements for concrete mixing plants are getting higher and higher. The traditional concrete production method often requires the concrete to be transported from the ready mix plant to the construction site, which not only increases the transportation cost, but also may cause the concrete quality to deteriorate due to the bumps during transportation. In mobile batching plant, renewable materials such as recycled aggregates and industrial by-products such as fly ash and slag are increasingly used.

 How Much Is A Portable Concrete Plant?

The design of EP mini concrete mixing plant fully considers the challenges of different construction environments. Whether it is high temperature, low temperature or rainy and snowy weather, it can maintain normal production status. The  mobile concrete batching plant price will vary depending on many factors such as model configuration, production capacity, additional functions, etc. The following table is the price of our cement mixing plant for reference. If you have any needs, please contact us immediately to get the latest quotation!

 Packing & Shipping

We cooperate with a number of professional logistics companies to provide safe and reliable transportation services. Our vehicles are equipped with advanced monitoring systems to track the status of transport in real time and ensure the safe arrival of goods. After delivery, our team will keep track of the order status. If you encounter any problems during the delivery process, please feel free to contact us!  We respond quickly and provide solutions to ensure your needs are met.

 Technical Data