Main Components Of Compact Concrete Batching Plant
Aggregate batching system
Responsible for accurately measuring and batching the aggregates required for concrete mixtures. The aggregate storage bin is used to store aggregates of different types and particle sizes. The aggregate lifting device lifts the aggregates from the storage bin to the mixer for mixing, ensuring the strength and quality of the concrete.
Mixing System
It is the core part of the ready mix concrete plant, responsible for mixing raw materials such as aggregates, cement, water, etc. evenly, including mixers and mixing tanks; Blenders can be used to handle different capacities and mixing types; The mixing tank is used to carry concrete and ensure high-quality concrete production.
Screw Conveyor And Cement Silo
Used to transport cement and other materials from storage silos to measuring devices or mixers, it consists of rotating spiral blades inside pipes; Cement silos are usually designed vertically or horizontally, with a large storage capacity that can meet the long-term production needs of mixing.
Control System
Responsible for monitoring the operation status of the entire mixing plant and controlling the work of various modules, it includes a central control panel with software that can track all sensors and systems, providing automation to ensure the accuracy and efficiency of the small concrete plant.
Water Supply System
It includes a water pump, a water tank, and water pipes to accurately measure and control the water used in the mixing process, ensuring that the water content meets the requirements.
Weighing System
Used for precise measurement of the weight of various raw materials to ensure the accuracy of concrete mix proportions. Composed of multiple weighing sensors, these weighing sensors are electronic sensors for weighing each material.
Advantages of Portable Concrete Batch Plant
Flexible Structure
The integrated concrete batching plant adopts a matching vehicle chassis. which makes it easy to move the equipment to different construction sites. This design is especially suitable for projects that require frequent changes at the construction site and is easy to disassemble and assemble.
Compact Design
The entire machinery and equipment has a compact structure. The whole process of concrete production, including loading, weighing and mixing, is concentrated on the trailer chassis. With one trailer, the on-site remodeling work can be completed. It focuses on the utilization of space and occupies a small area.
Easy Installation
The mini mobile batching plant adopts a modular design, the components are relatively simple, and the tools and technical requirements required for construction are reduced. It is simple and fast. The initial installation of the main structure takes only three days. After the construction is completed, it can be used immediately without long waiting times, ensuring the rapid start of the construction project.
High Storage Efficiency
The storage system design of the cement batching plant directly affects the management and use of raw materials. Separate storage warehouses are set up for different raw materials such as cement and mineral powders. Combined with an advanced feeding system, it ensures that raw materials are accurately fed to the mixer.
How does A Integrated concrete batching plant Work?
Raw Material Preparation And Transportation; Cement, aggregates, water, and additives are stored in dedicated bins or hoppers. By using equipment such as conveyor belts or screw conveyors, these raw materials are transported to the mixing device in a predetermined ratio and sequence.
Accurate Measurement And Mixing; the small mobile concrete batching plant will use a precise weighing system to measure each material, using an automatic weighing and control system to accurately measure the material and distribute it to the mixer for mixing, ensuring that the concrete quality meets the requirements.
Unloading and Monitoring; portable concrete batch plant will discharge the concrete through an unloading system, and the newly mixed concrete will be unloaded into concrete trucks or directly onto the site. The entire process is managed through an integrated control system to ensure proper hybrid design.
Cases Of Mobile Cement Batching Plant
With the development of the construction industry, the requirements for concrete mixing plants are getting higher and higher. The traditional concrete production method often requires the concrete to be transported from the ready mix plant to the construction site, which not only increases the transportation cost, but also may cause the concrete quality to deteriorate due to the bumps during transportation. In mobile batching plant, renewable materials such as recycled aggregates and industrial by-products such as fly ash and slag are increasingly used.
How Much Is A Portable Concrete Plant?
The design of EP mini concrete mixing plant fully considers the challenges of different construction environments. Whether it is high temperature, low temperature or rainy and snowy weather, it can maintain normal production status. The mobile concrete batching plant price will vary depending on many factors such as model configuration, production capacity, additional functions, etc. The following table is the price of our cement mixing plant for reference. If you have any needs, please contact us immediately to get the latest quotation!
Model | Price |
MCBP35 | $40,000-$45,000 |
YHZM35 | $20,000-$30,000 |
Packing & Shipping
We cooperate with a number of professional logistics companies to provide safe and reliable transportation services. Our vehicles are equipped with advanced monitoring systems to track the status of transport in real time and ensure the safe arrival of goods. After delivery, our team will keep track of the order status. If you encounter any problems during the delivery process, please feel free to contact us! We respond quickly and provide solutions to ensure your needs are met.
Technical Data
Model | MCBP 25 | MCBP 35 | MCBP 50 | |
Theoretical productivitym3/h | 25 | 35 | 50 | |
Mixing host | JS500 | JS750 | JS1000 | |
Mixing host power(kw) | 18.5 | 30 | 2×18.5kw | |
Maximum aggregate particle size(mm) | 60/40 | 60/40 | 80/60 | |
Feed capacity(L) | 750 | 1150 | 1500 | |
Discharge capacity(L) | 500 | 750 | 1000 | |
Aggregate silo capacity(m3) | 2×3 | 2×3 | 2×3 | |
Aggregate conveyor belt | 2×B500 | 2×B500 | 2×B500 | |
Belt conveying capacity(t/h) | 2×150 | 2×150 | 2×150 | |
Screw conveying capacity(t/h) | 40 | 40 | 40 | |
Bag breaking bucket capacity(m3) | 1.5 | 1.5 | 1.5 | |
Installed capacity(kw) | 45 | 57 | 64 | |
Weighing range
|
aggregate | Subtraction measurement±4% | Subtraction measurement ±4% | Subtraction measurement ±4% |
cement | (100~350)±1% | (130~450)±1% | (150~500)±1% | |
water | Time measurement±2% | Time measurement±2% | Time measurement±2% | |
Admixtures | Time measurement±2% | Time measurement±2% | Time measurement±2% |
MODEL | YHZM25/30 | YHZM35 | YHZM75 | YHZM100 |
Theory Production(m3/h) | 25 | 35 | 75 | 100 |
Concrete Mixer | JZM500 | JZM750 | JZM1500 | JZM2000 |
Aggregate Feeding Mode | Belt Conveyor | Belt Conveyor | Belt Conveyor | Belt Conveyor |
Aggregate Batching Machine | PLD800 | PLD1200 | PLD2400 | PLD3200 |
Max. Aggregate Size (mm) | 60/80 | 60/80 | 60/80 | 60/80 |
Discharging Height (m) | 1.1 | 1.3 | 1.3 | 1.3 |
Aggregate Weighing Accuracy (%) | ±2 | ±2 | ±2 | ±2 |
Cement Weighing Accuracy (%) | ±1 | ±1 | ±1 | ±1 |
Water & Additive Weighing Accuracy (%) | ±1 | ±1 | ±1 | ±1 |
Total Weight (T) | 12 | 13 | 16 | 26 |
Total Power (kw) | 42 | 46 | 67.5 | 77.5 |
Control System | Panel | Computer | Computer | Computer |