Main Components Of Mobile Batching Plant
Main Components Of Mobile Batching Plant
Mixing System
Common types of mixers include double shaft mixers and vertical shaft mixers. They are the core part of mobile cement batching plant, used to mix raw materials such as aggregates, cement, and water evenly.
Ingredient System
Including storage bins, measuring devices, and conveying devices, used for precise measurement and proportioning of various raw materials such as cement, sand, stones, etc., it can ensure accurate concrete supply.
Weighing System
The system mainly includes a hopper, weighing sensors, and electrical control system, responsible for precise measurement of raw materials, ensuring the stability of concrete formula. It has a high degree of automation and is easy to maintain.
Feeding System
Common conveying equipment includes belt conveyors, screw conveyors, etc.The conveying system is responsible for transporting raw materials such as aggregates, cement, water, etc. from storage locations to the mixing host.
Cement Storage System
The cement silo uses a fully enclosed steel structure for storage, and the cement is transported to the mixer through a screw conveyor to prevent moisture and pollution.
Control System
The control system is responsible for the automation operation of the entire portable concrete batch plant,and controls and adjusts it to achieve precise proportioning and production scheduling.
How Does A Mobile Concrete Batch Plant Work?
Mobile concrete plants produce fresh concrete on the construction site through precise batching and mixing processes. Firstly, raw materials such as aggregates, cement, water, and additives are sent into their respective storage bins or hoppers through a conveying system,accurately measured according to the formula, and mixed.
The prepared raw materials are sent into the mixing machine for mixing. The mixing host uses its internal mixing blades to rotate at high speed, thoroughly mixing various raw materials to produce uniform concrete.After the mixing is completed, the control system will automatically open the discharge door of the mixing machine, discharge the concrete, and send it to the construction site for pouring.
Advantages of Mobile Concrete Plant
Flexibility And Mobility
The bottom of the portable concrete batching plant is equipped with tires, which are transported by trucks and can be easily transferred between different construction sites. Truly achieving mobility convenience, improving construction efficiency, and reducing transportation costs.
Quick Setup And Operation
The ready mix concrete plant adopts a modular design, as it is pre assembled or pre configured, it can be started and run in a short period of time. The device results are independent of each other, facilitating quick installation and transfer, and improving space utilization.
High Quality Concrete
Mobile batching plant is equipped with advanced control systems that can accurately measure and mix raw materials; Adopting a dual axis mixer with strong operating power, it can achieve rapid production of concrete and ensure high-quality concrete supply.
Cost Effectiveness
Rmc mobile batching plant not only reduces transportation costs, but also has significant advantages in terms of equipment prices. Our small concrete plants have high production capacity and affordable equipment prices, which can meet production requirements and improve economic efficiency in projects with low budgets.
YHZS vs MCBP: How to choose?
YHZS Mobile Concrete Batch Plant
1. YHZS concrete mixing plant has a complete range of models, covering the mainstream output of 25-100, and the measurement is more accurate than MCBP.
2. The discharge height is 3.8 meters, which can be normally entered and exited by the mixer truck.
3. When it is fixed for work, it is a stationary concrete batching plant. But compared with HZS, especially the belt station of HZS60 and above, YHZS mobile concrete plant has a small footprint and a high actual concrete output, because the aggregate conveying distance is short and there is no intermediate aggregate waiting warehouse!
MCBP Mini Mobile Batching Plant
1. Higher production efficiency, truly realizing the convenience of mobility. The length of the entire station is less than 9m, width is less than 2.2m, height is less than 3m, and weight is less than 8t in the mobile state. With only one trailer, users can transfer the mixing station at any time.
3. The wiring and debugging of the entire mini batching plant system have been completed before leaving the factory. Users only need to prepare an external power supply + water source + additive source, and the material can be started within one hour after the transfer.
4. MCBP35 main station + spiral + bag breaking bucket + unloading belt, only 1 40HQ transportation is required, saving freight and customs clearance fees!
Cases Of Mobile Concrete Plant
EPDAS, as a concrete batching plant manufacturer with over 40 years of production experience, our products have been sold to 168 countries, covering Asia, Africa, the Middle East, and South America, and have been widely recognized internationally. Our mobile mixing plant demonstrates superior adaptability in the face of extreme weather conditions and urgent project deadlines. Choose EPDAS to receive personalized customization services and professional technical support!
How Much Is A Mobile Batching Plant?
EPDAS is committed to providing customers with high-quality concrete batch plants and one-stop solutions to achieve efficient concrete production. We focus on product performance and lifespan, making us your best investment choice. EPDAS mobile batch plant components come from well-known brands, and both the mixer and ingredient system have been carefully designed and rigorously tested.
The concrete batching plant price depends on production capacity and component configuration; To ensure your best investment choice, our professionals will provide you with tailored solutions. The following table shows the specific prices of our popular ready mixed concrete for you to choose from. If you have any needs, please contact us immediately for the latest quotation!
| Model | Price |
| MCBP35 | $40,000-$45,000 |
| YHZS35 | $45,000-$50,000 |
Packing & Delivery
Technical Data
| MODEL | YHZS25/30 | YHZS35 | YHZS60 | YHZS75 | YHZS100 |
| Theoretical Productivity | 25m3/hr | 35m3/hr | 60m3/hr | 75m3/hr | 100m3/hr |
| Concrete Mixer | JS500 | JS750 | JS1000 | JS1500 | JS2000 |
| Aggregate bin | 4bins ×4m3 | 4bins ×4m3 | 4bins ×4.5m3 | 4bins ×4.5m3 | 3bins ×20m3 |
| Aggregate feeding type | By belt | By belt | By belt | By belt | By belt |
| Aggregate accuracy | ±2% | ±2% | ±2% | ±2% | ±2% |
| Water+Cement+ Additive accuracy | ±1% | ±1% | ±1% | ±1% | ±1% |
| Total power | 52kw | 70kw | 83kw | 110kw | 140kw |
| Discharging height | 4.0m | 4.0m | 4.0m | 4.0m | 4.0m |
| Model | MCBP 25 | MCBP 35 | MCBP 50 | |
| Theoretical productivity（m3/h） | 25 | 35 | 50 | |
| Mixing host | JS500 | JS750 | JS1000 | |
| Mixing host power（kw） | 18.5 | 30 | 2×18.5kw | |
| Maximum aggregate particle size（mm） | 60/40 | 60/40 | 80/60 | |
| Feed capacity（L） | 750 | 1150 | 1500 | |
| Discharge capacity（L） | 500 | 750 | 1000 | |
| Aggregate silo capacity（m3） | 2×3 | 2×3 | 2×3 | |
| Aggregate conveyor belt | 2×B500 | 2×B500 | 2×B500 | |
| Belt conveying capacity（t/h） | 2×150 | 2×150 | 2×150 | |
| Screw conveying capacity（t/h） | 40 | 40 | 40 | |
| Bag breaking bucket capacity（m3） | 1.5 | 1.5 | 1.5 | |
| Installed capacity（kw） | 45 | 57 | 64 | |
| Weighing range
|
aggregate | Subtraction measurement±4% | Subtraction measurement ±4% | Subtraction measurement ±4% |
| cement | （100～350）±1% | （130～450）±1% | （150～500）±1% | |
| water | Time measurement±2% | Time measurement±2% | Time measurement±2% | |
| Admixtures | Time measurement±2% | Time measurement±2% | Time measurement±2% | |
