Main Components Of Foundation Free Concrete Plant

Mixing system

Mix various raw materials in the mixing main unit to form uniform concrete. The mixing main unit adopts a twin-shaft forced mixer with high mixing efficiency and good mixing uniformity.

Dosing system

The aggregate silo of ready-mixed concrete is a device for storing aggregates such as sand and stone. Various raw materials are weighed according to accurate proportions and transported to the main mixer for mixing.

Cement Silo

Horizontal cement silo stores cement and prevents moisture intrusion to ensure that the cement does not get damp or deteriorate during storage. The screw conveyor transports the cement from the silo to the weighing bucket.

Control system

Automatically control and manage the entire concrete batching plant, including control of raw material metering, conveying, mixing and other processes, as well as data recording, fault alarm and other functions.

Weighing system

Weighing sensors provide accurate measurement for aggregates, cement, water and additives. Batching indicators can display real-time weight data during operation.

Aggregate feeding system

Bucket elevators lift aggregates for storage or mixing. Bucket elevators are compact options for vertical aggregate transmission.

 How Does A Ready Mix Concrete Plant Work?

The various systems of the modular concrete batching plant cooperate and work together to ensure efficient and environmentally friendly concrete production.

Aggregate Processing

Aggregates such as gravel, sand, and pebbles are loaded into the batching equipment using a wheel loader. The materials are weighed based on the mix design, separated into batches, and transferred via belt conveyor or skip hopper to the mixer for processing.

Cement and Fly Ash

Cement and fly ash are stored in silos at the rmc plant to maintain their quality. These materials are delivered to the mixer via screw conveyors. If your specific mixing requirements require changes to these components, adjustments can be made.

Additives and Water

Additives are metered by the additive pump and sent to the water metering system. Once all the materials are loaded into the mixer, press the mix button. The materials are blended for the set time, resulting in fresh concrete that is ready to use.

How Much Is A Foundationless Concrete Batching Plant?

EP foundation free concrete batch plant offers several cost advantages, including lower initial investment by eliminating the need for expensive foundation work, and faster setup, which saves both time and money. The concrete batch plant price varies by region and depend on factors like capacity, type, and automation. The table below shows price ranges; final costs depend on your needs and configurations.

Advantages of Foundation Free Concrete Plant

Quick Installation

The modular concrete batching plant can be installed on flat, stable surfaces without the need for a fixed foundation, making it ideal for temporary sites. The modular design allows for rapid assembly and disassembly, significantly reducing setup time compared to traditional fixed plants.

Compact Structure

Its compact design makes it suitable for projects with limited space, allowing for efficient use of available area. Equipped with advanced computerized control panels, the plant offers precise mixing operations and real-time monitoring.

High Mobility

Designed for easy transportation, the foundationless concrete plant can be relocated to different sites as needed, enhancing operational flexibility. It features powerful stirring mechanisms, ensuring uniform mixing of materials for high-quality concrete production.

  Cases Of No Foundation Concrete Batching Plant

For more than 40 years, EPDAS has been focusing on the manufacture and export of ready mix concrete plants. Our comprehensive services include technical consultation, quotation, product delivery, spare parts supply, troubleshooting and repair, etc.

Our foundation free concrete batching plant can be quickly installed and disassembled, greatly reducing transportation and relocation costs. With more than 40 years of experience in concrete plant manufacturing, we are committed to providing modern and efficient concrete production solutions. EPDAS concrete plants are sold to 168 countries around the world. Check out our project examples:

Packing & Delivery

The concrete batching plant is packaged for easy transport and quick installation. The modular design enables components to be efficiently packaged and shipped, reducing logistics costs and getting the plant up and running quickly.

Major components such as the mixer, batching system and control panel are disassembled and securely packed in protective boxes. Packaging materials include custom crates and protective packaging to prevent damage during transportation. Components are shipped in standard shipping containers for international transportation.

  Technical Data