Main Components Of Containerized Batch Plant
Main Components Of Containerized Batch Plant
Mixing System
The double-shaft forced mixer is used to mix various raw materials to form concrete that meets the requirements. It is the core component of the modular concrete batching plant, which has the characteristics of efficient mixing and uniform mixing, ensuring the stable quality of the concrete produced.
Storage System
The aggregate silo stores the raw materials required for concrete production, such as sand and gravel of various particle sizes. The cement silo is used to store cement, and can use multiple compartments to store different types of aggregates separately. The additive warehouse is used to store concrete additives.
Conveying System
The conveying system includes belt conveyors and screw conveyors, which can transport metered raw materials such as aggregates, cement, and water to the mixing system and metering system.
Weighing System
The weighing system includes aggregate metering hopper, powder metering hopper, and water metering device, which can accurately weigh various raw materials, ensure the accuracy of each mix, and ensure that the concrete ratio meets the standard requirements.
Control System
Control the entire production process of the mixer plant, mainly including the control cabinet, computer control system and sensors. The control system automatically controls the transportation and measurement of various raw materials, displays real-time production data, and issues alarms in the event of failure to ensure the safe operation of the ready mix container concrete plant.
Safety And Dust Removal System
The protective device includes safety nets, emergency stop buttons, etc., which can ensure the safety of work. The dust removal system includes dust collectors and dust removal pipelines to reduce dust pollution during the production process and ensure environmental sanitation.
How Does A Modular Concrete Batching Plant Work?
The working principle of the container batching plant mainly relies on a modular, automated and efficient design, involving the procedures of raw material feeding, weighing, mixing and unloading. The automated PLC control system is responsible for adjusting the mixing time and ratio, not only improving production efficiency but also ensuring that the ratio and quality of the concrete meets the requirements.
During the mixing process, the blades or paddles in the mixer rotate continuously, forcing the mixer to mix the sand, stone, cement and additives evenly to produce high-quality concrete. The mixing time and strength can usually be adjusted by the control system, ensuring the fluidity and strength of the concrete. Once mixing is completed, it is transported to the construction site by mixer truck and poured. Its high mobility and flexibility allow it to be used in a variety of construction environments.
Advantages of Containerized Batch Plant
Modular design
The modular design facilitates transportation and quick on-site assembly, reducing downtime. Compared with traditional concrete plants, modular design can significantly shorten the installation cycle. For urgent construction projects, it can be put into use immediately, effectively shortening the construction period and improving project progress.
Space efficiency
The compact design makes full use of space and is ideal for various construction sites with limited space. Rational planning of different functional areas ensures a smooth and barrier-free production process. The operation space of each link does not interfere with each other, reducing the distance between material processing and personnel flow. The optimized spatial layout allows multiple steps such as mixing, batching, and stirring to be carried out efficiently and orderly.
Quick setup
Pre-installed components minimize on-site installation time and speed up project start-up. The modules of the mobile container batching plant have completed most of the prefabrication and assembly work in the factory. On-site, only the assembly and connection of various modules needs to be completed according to the design drawings. This prefabricated design makes on-site installation very easy, eliminating the need for tedious foundation construction and long preparation work.
User-friendly operation
The intuitive control system is easy to operate and monitor, increasing productivity. The containerized batch plant is equipped with a touch screen control system, allowing users to easily monitor and operate the equipment through an intuitive graphical interface. The design is concise and clear, allowing non-experts to get started quickly, reducing the time and cost of operation training. Equipped with a PLC automatic control system, it can achieve operations such as automatic batching, automatic mixing, and automatic discharge.
How Much Is A Containerized Concrete Batching Plant?
The containerized concrete batch plant price is influenced by various factors (model, configuration, brand, production capacity), among which production capacity is an important influencing factor. EP mixing plant models are divided into 60m ³/h, 90m ³/h, 120m ³/h, and 180m ³/h, and the higher the production capacity, the more expensive the price. Different configurations can also affect the price of the mixing plant, such as the brand of the mixing host and the automation control system. When making a purchase, you should choose according to your actual needs and budget. EPDAS has a professional sales and service team that can provide customized solutions for you. Contact Us Now!
| Model | Price |
| XHZS90 | $100,000-$120,000 |
| XHZS120 | $130,000-$150,000 |
Cases Of Concrete Batching Plant
Packing & Delivery
Technical Data
| Model | HZS60X | HZS90X | HZS120X | HZS180X |
| Central Mixer | JS1000 | JS1500 | JS2000 | JS3000 |
| Productivity | 60m3/hr | 90m3/hr | 120m3/hr | 180m3/hr |
| Aggregate Batcher | 3 bins*12m3 | 3 bins*15m3 | 4 bins*15m3 | 4 bins*25m3 |
| Aggregate Feeding Type | Lifting Bucket | Lifting Bucket | Lifting Bucket / Big-angled Belt | |
| Aggregate Diameter | ≤80mm | ≤80mm | ≤80mm | ≤80mm |
| Aggregate Weighing | ±2% | ±2% | ±2% | ±2% |
| Cement Weighing | ±1% | ±1% | ±1% | ±1% |
| Fly-ash Weighing | ±1% | ±1% | ±1% | ±1% |
| Water/Liquid Weighing | ±1% | ±1% | ±1% | ±1% |
| Mixing Power | 37KW | 55kw | 74kw | 110kw |
| Total Power | 96kw | 120kw | 150kw | 240kw |
| Overall Dimension | 15m*10m*9m | 17m*13m*10m | 20m*14m*11m | 22m*15m*13m |
| Overall Weight | 28t | 35t | 42t | 55t |
| Shape | Independent Container Module | |||
