Main Components Of Asphalt Batching Plant
Main Components Of Asphalt Batching Plant
Cold material supply system
Usually includes cold material bin, vibrating feeder, belt conveyor and aggregate metering system, which is responsible for conveying cold aggregate of different specifications (usually 3-6) to the drying drum according to the preset ratio to prevent aggregate blockage and ensure uniform conveying.
Drying drum
Mainly composed of drum body, burner and lifting plate, responsible for turning the aggregate to make it evenly heated to a suitable temperature, and drying the aggregate to remove moisture and improve asphalt adhesion. The burner is equipped with automatic ignition and temperature control system to ensure stable heating temperature.
Hot aggregate lifting
Mainly composed of hopper, chain or belt and transmission device, used to convey the loaded heated aggregate to the screening system to obtain aggregate of different particle sizes. The transmission device provides power to ensure stable aggregate conveying.
Vibration screening system
Asphalt plant consists of a vibrating screen and a screen. The vibrating screen separates the aggregate by particle size through vibration and screens the heated aggregate by particle size. The vibrating screen adopts a multi-layer design and can screen aggregates of various particle sizes at the same time.
Weighing system
It is mainly composed of aggregate weighing hopper, asphalt weighing hopper and filler weighing hopper. It adopts high-precision sensors to accurately weigh aggregate, asphalt and filler. The weighing process is automatically completed by the control system to reduce human errors.
Mixing system
Asphalt drum mix plant is mainly composed of a twin-shaft mixer, lining plate, mixing blades and discharge port. It is responsible for mixing heated aggregate, mineral powder and asphalt in proportion to form a uniform asphalt mixture.
Dust removal system
It is mainly composed of bag dust collector, cyclone dust collector and induced draft fan. It is responsible for collecting and processing dust generated during the production process of asphalt station. The dust removal efficiency is relatively high, which can effectively reduce dust emissions and protect the environment.
Control system
Includes PLC controller, touch screen, sensor, actuator and fault alarm, etc., intelligently controls the metering and mixing of aggregate, mineral powder and asphalt, can be remotely operated, monitor the equipment operation status in real time, and improve production efficiency.
How Does a Hot Mix Asphalt Plant Work?
Cold aggregate transportation and drying
Cold aggregate is stored in cold material bins according to different particle sizes. Each bin is equipped with a variable frequency speed control conveyor belt to accurately control the aggregate supply. Aggregates enter the drying drum through a belt conveyor, and come into contact with high-temperature hot air in the drum to be heated and dried.
Hot aggregate screening and metering
The batch mix asphalt plant heated aggregate is transported to the vibrating screen through an elevator for graded screening. Aggregates of different particle sizes are distributed to multiple hot material bins. The screened aggregates are temporarily stored in the hot material bins and wait for subsequent proportioning. The electronic metering system automatically controls the feeding ratio of each level of aggregate to ensure accurate proportioning.
Asphalt mixture mixing and unloading
The weighed aggregates, asphalt and fillers enter the mixing tank and are forced to mix by the mixing blades. The mixed asphalt mixture enters the finished product bin for temporary storage, and is discharged from the finished product bin through the unloading door and evenly laid on the roadbed.
How much is a batch mix asphalt plant?
The asphalt mixing plant price is affected by many factors, including model, production capacity, configuration, brand, transportation and installation costs, etc. The following table is part of the price of EPDAS asphalt plant for reference. If you need to obtain accurate asphalt plant prices, please contact us immediately and we will provide a detailed quotation based on your needs!
| Model | Price |
| GLB20: | $47,500-$50,000 |
| QLB80: | $150,000-$160,000 |
Advantages of Asphalt Mixing Plant
Efficient production
The asphalt hot mix plant adopts continuous or intermittent production mode, with a production capacity ranging from 40 tons/hour to 400 tons/hour. The efficient mixing system can quickly produce high-quality asphalt concrete, which is suitable for project needs of different scales and improves the efficiency of road construction.
Highly automated
The asphalt plant is equipped with an advanced control system and a programmable logic controller, which can remotely monitor the production process; it is easy to operate, reduces human operating errors, improves safety and maintenance efficiency, and realizes automated control of the production process.
Accurate proportioning
The asphalt drum mix plant is equipped with a high-precision weighing system and control system, which can accurately control the error within ±0.5%, and can accurately control the proportion of aggregates, asphalt and fillers to ensure that the quality of the produced asphalt mixture is stable and meets the construction standards.
Flexible adaptation
The asphalt batch plant can produce different types of asphalt mixtures (ordinary asphalt, modified asphalt, colored asphalt) according to engineering needs to meet the needs of different road construction. It can adapt to different construction environments, such as high temperature, cold and other complex climatic conditions.
Good environmental protection
Asphalt plants are usually equipped with efficient dust removal equipment and waste gas treatment systems. The waste gas and waste water generated during the production process can be effectively treated and recycled, meeting environmental protection requirements and reducing environmental pollution. They are suitable for cities and areas with high environmental protection requirements.
Cases Of Asphalt Drum Mix Plant
Packing & Delivery
Technical Data
Batch Asphalt mixing plant:
| Model | EP-LB60 | EP-LB90 | EP-LB105 | EP-LB125 |
| Rated Capacity | 45-60TPH | 60-90TPH | 90-105TPH | 110-125TPH |
| Mixer capacity | 800kg | 1100kg | 1.250kg | 1600kg |
| Cold hopper | 4*6.5m3 | 4*6.5m3 | 4*6.5m3 | 4*8m3 |
| Drying drum
(Diameter×Width) |
1.2*5.2m | 1.5*6.6m | 1.8*8.0m | 1.8*8.0m |
| Bag Filter area | 230m3 | 420m3 | 420m3 | 450m3 |
| Vibrating screen | 4/5 | 4/5 | 4/5 | 4/5 |
| Bitumen heating Burner | 15*104kcal/h | 30*104kcal/h | 30*104kcal/h | 40*104kcal/h
|
| Bitumen tank capacity | 15t | 30t | 30t | 30t |
| Control system | PLC+Touching screen /Control computer | |||
Continuous Asphalt mixing plant:
| Model | EP-DHB60 | EP-DHB80 | EP-DHB100 | EP-DHB130 |
| Raw Material Production
Capacity |
60TPH | 80TPH | 100TPH | 130TPH |
| Cold hopper | 3*6.5m3 | 4*8m3 | 4*8m3 | 4*8m3 |
| Dryer Drum Dia.x L | ɸ1200x6500mm | ɸ1500x8000mm | ɸ1500x9000mm | ɸ1800x8000mm |
| Aggregate Burner Consumption | 550kg/h | 650kg/h | 850kg/h | 1200kg/h |
| Dust Collecting Filtering Area | 384m2 | 480m2 | 408m2 | 528m2 |
| Thermal Storage Bin Volume | 5m3 | 10m3 | 12m3 | 12m3 |
| Bitumen Tank Volume | 1x 30 m3 | 1x 40 m3 | 2x 40 m3 | 3x 40 m3 |
| Additive Screw Conveyor Motor | 1x 0.75kw | 1x 0.75kw | 1x 0.75kw | 1x 1.1kw |
| Control system | PLC+Touching screen | |||
Recycled Asphalt mixing plant:
| Model | EP-DHB60 | EP-DHB80 | EP-DHB100 | EP-DHB130 |
| Raw Material Production
Capacity |
60TPH | 80TPH | 100TPH | 130TPH |
| RAP Production Capacity
Under Standard Conditions |
20TPH | 40TPH | 60TPH | 80TPH |
| Total Output of Equipment
Under Standard Conditions |
60-80TPH | 90-120TPH | 120-150TPH | 150-180TPH |
| RAP Hoppers | 1×6.5 m3 | 1×8 m3 | 1×8 m3 | 2x8m3 |
| Cold hopper | 3*6.5m3 | 4*8m3 | 4*8m3 | 4*8m3 |
| Dryer Drum Dia.x L | ɸ1200x6500mm | ɸ1500x8000mm | ɸ1500x9000mm | ɸ1800x8000mm |
| RAP Dryer Drum Dia.xL | ɸ1200x6500mm | ɸ1500x8000mm | ɸ1500x9000mm | ɸ1800x8000mm |
| Aggregate Burner Consumption | 550kg/h | 650kg/h | 850kg/h | 1200kg/h |
| Dust Collecting Filtering Area | 384m2 | 480m2 | 408m2 | 528m2 |
| Hot Mixer and Storage | Twin shaft blades | Twin shaft blades | Continuous and Batch | Continuous and Batch |
| Thermal Storage Bin Volume | 5m3 | 10m3 | 12m3 | 12m3 |
| Bitumen Tank Volume | 1x 30 m3 | 1x 40 m3 | 2x 40 m3 | 3x 40 m3 |
| Additive Screw Conveyor Motor | 1x 0.75kw | 1x 0.75kw | 1x 0.75kw | 1x 1.1kw |
| Control system | PLC+Touching screen | |||
