Telescopic forklift is a versatile construction and industrial equipment, which is widely used in various complex construction environments with its powerful material handling capacity and flexible operation adaptability. Effective preparation for different operating environments can cope with various difficult conditions and improve operating efficiency and safety.
Importance Of Using Telehandlers Correctly
Compared with traditional forklifts, extended boom forklifts have a longer operating radius and higher load capacity, and can perform tasks at higher heights, in small spaces and complex terrains, especially in heavy-duty handling at construction sites, storage centers, farmlands and remote areas. It makes the complexity and variability of the working environment no longer an obstacle to productivity, greatly improving work efficiency.
In actual operations, forklift telehandlers often face challenges in various difficult conditions, such as narrow space operations, adverse weather conditions and complex terrains. These challenges not only test the performance limits of the equipment, but also place higher demands on the operator’s skill level and safety awareness. Telehandlers are a type of equipment with high technical requirements. Correct operation can ensure the stability of the equipment, avoid accidents caused by improper operation of the equipment, and ensure the safety of the operator and the smooth completion of the operation.
Forklift telescopic handler can perform different tasks in different work situations, such as lifting, loading, cleaning and transportation of construction materials. The correct use of telescopic forklift can ensure personnel safety, improve work efficiency and protect the safety of goods. Training and education should be strengthened to reduce maintenance costs and extend the service life of equipment to ensure that every operation can be carried out safely, efficiently and smoothly.
Understand Difficult Operating Environments
Adverse weather is a common factor affecting telehandler operation, such as strong winds, heavy rain or heavy snow, which will challenge the stability and operation time of telehandlers.
In strong winds, heavy-duty telehandlers may become unstable, increase the risk of rollover, and even lose control. In this case, high-altitude operations should be avoided, the telescopic arm extension length should be reduced, and lifting of cargo is prohibited in strong winds.
In rainy and snowy weather, the ground will become very slippery, affecting the controllability of the equipment and the stability of the load, prone to slippage, and also affecting the operator’s vision. Operators should slow down the driving speed and use non-slip tires to increase friction.
Telescopic loader forklifts are usually used for various complex terrain operations, such as rugged mountain roads, uneven construction sites, muddy roads and soft ground, which require high skills of operators.
When operating a telescopic forklift on a rugged mountain road or slope, the unstable center of gravity can easily cause the machine to roll over. Therefore, when operating the machine, the stability of the equipment should be ensured first, and the stable legs should be used to support the equipment to ensure balanced load.
When operating a boom forklift in a muddy field or soft ground, it is easy for the equipment to sink, and it may even get stuck in the mud and sand. When operating on this ground, crawler tires and support plates should be equipped to increase the ground contact area and increase the stability of the equipment.
Zoom boom forklifts can be used in small spaces or high-altitude operations. These environments have limited space and movement, requiring operators to flexibly adjust the length of the telescopic arm to ensure stable handling.
When using a construction telehandler for forklifting, lifting or handling tasks in a small environment, the operator needs to be particularly careful, reduce the range of excitement, correctly adjust the working angle, avoid collisions, and ensure safe operation.
When working at high altitude, the safety risk is high and may affect the stability of the equipment. Stable legs should be used to ensure that the equipment is in a horizontal state, and an aerial work platform should be used to ensure the safety of the operator.
In heavy industrial environments, telescopic forklifts need to carry heavy objects or high-intensity continuous operations, which will put a greater burden on the telehandler machine. Improper operation may cause overload or damage to the equipment.
When carrying extra-long or heavy objects, the balance of the equipment needs to be ensured, which requires the operator to be prepared to assess the size and weight of the heavy objects, and to ensure the balance of the load and reduce the risk of tilting by reasonably distributing the load.
In some cases, the equipment needs to maintain high-intensity continuous operation, such as large-scale construction projects or rapid logistics turnover, which requires high physical fitness of the operator, and requires efficient working methods and teamwork ability to avoid fatigue driving.
Preliminary Preparation And Inspection
Before operating a telescopic loader forklift to perform tasks, it is very important to thoroughly inspect key parts such as the telescopic arm, hydraulic cylinder, engine, and stabilizing legs. The hydraulic system is the core component, and the operator needs to check whether the hydraulic pipelines are leaking, whether the color of the hydraulic oil is normal, and whether the oil pump and hydraulic cylinder are operating normally. The state of the engine determines the working state of the machine. It is necessary to ensure that the engine has no abnormal noise or oil leakage, check the battery level and wire connections, and ensure stable power supply.
The tires and stabilizing legs are the parts that come into contact with the ground, directly affecting the stability of the machine. To check whether the tire pressure is normal, ensure that there is no serious damage or crack, and determine whether to replace off-road tires or anti-skid tires based on the working environment. Before starting the vehicle, it is also necessary to check whether the support surface of the legs is solid and stable, and whether the connection is firm, in order to avoid equipment tipping over due to unstable ground.
After checking the telescopic loader forklift for any abnormalities, the operator also needs to evaluate the working environment, thoroughly understand the terrain, obstacles, potential risks, and other information of the work area, familiarize themselves with the safety regulations of the work site, and ensure that there are no hazardous factors such as wires, flammable materials, or dangerous chemicals on the work site.
Assess whether the ground is solid. If the ground is unstable, additional support equipment needs to be added. Check if the work area is spacious enough. If it is a small space, operators need to pay attention to surrounding obstacles to avoid collisions, observe for other workers around, prevent personnel from entering dangerous areas, and ensure work safety.
According to the upcoming task, choose suitable accessories such as forks, shovels, hooks, clamps, etc. The correct selection of accessories not only affects work efficiency, but also directly affects the safety of operation and the long-term performance of equipment. After selecting suitable accessories, strict inspection and installation work should be carried out to ensure the integrity and compatibility of the accessories. Regularly inspect the accessories and replace them promptly if they are severely worn or damaged. Enterprises should attach great importance to the preparation of accessories to ensure that every operation can proceed smoothly.
The status of the operator directly affects the safety and efficiency of the operation. Before starting the operation, the operator should check their operating qualification certificate, undergo professional training, familiarize themselves with the operating procedures and performance parameters of the extended boom forklift, and ensure compliance with all requirements. On safety equipment, protective gear such as helmets, goggles, gloves, and shoes should be worn, and safety belts, ropes, etc. should be equipped to ensure that safety measures can be taken quickly in emergency situations and to safeguard one’s own safety.
Operation Skills And Strategies
Before operating, you should understand the various functions and operation interfaces of the telescopic forklift in detail, and familiarize yourself with the response speed of the heavy-duty telehandler and the operation logic of each function through simulated operation. According to the requirements of the project, you should make a detailed plan to ensure that the process is carried out in an orderly manner. When planning the homework path, ensure that there is enough emergency space to ensure the safety of personnel and equipment.
The starting and stopping of the vehicle should be done smoothly and slowly, avoiding sudden acceleration and sudden braking. When transporting goods, you can use the precise positioning function of the small telehandler to flexibly adjust the length, angle and position of the telescopic arm, so that the goods can be accurately placed in the target position.
When using a forklift telehandler, the operator should avoid overextending the boom. Overextending the boom may increase the risk of tipping. When performing lifting operations, you should check the weight of the load to avoid overloading. When extending the telescopic arm, the extension distance of the telescopic arm should be as short as possible, and the lifting speed of the equipment should be controlled to avoid unnecessary vibration caused by excessive speed. To improve stability.
When doing working, you should select the appropriate working radius based on the specific work requirements. Select the shortest working radius to maintain the stability of the compact telehandler and prevent the load from moving away from the center point. By shortening the extension length and loading distance of the telescopic arm, you can effectively improve the stability and safety of operation.
Stabilize the legs to ensure that the boom forklift is in a horizontal position. Before starting work, check whether the stabilizing legs are evenly extended to avoid the imbalance of the equipment when working on uneven ground. Although the legs can increase the stability of the equipment, excessive reliance on the legs can also lead to safety hazards. During operation, do not concentrate heavy loads on the side of the telescopic arm away from the vehicle. Make sure that the legs do not become loose or bent due to uneven pressure when the telescopic arm is extended.
Safety Precautions
♦ When inspecting the electrical system, make sure the rotating telehandler is powered off to avoid the risk of electric shock. Check the cables for wear and tear and make sure the electrical components are working properly.
♦ In high-load and complex environments, it is necessary to check whether the braking system works properly and is sensitive, so that it can stop immediately when necessary.
♦ When working at height, install safety warning lines, use warning signs and fences to separate the work area and prevent other personnel from approaching the work area.
♦ Evaluate the work environment in detail, avoid working in poorly lit environments, reasonably plan the work route, take necessary safety measures, and reduce the risk of accidents.
♦ Safety protection devices should comply with relevant safety standards and be selected according to need. In low-light environments, high-visibility clothing with reflective strips is required.
♦ Develop an emergency evacuation plan, equip yourself with necessary emergency rescue equipment such as fire extinguishers and first aid boxes, maintain smooth communication during work, and promote timely contact with relevant parties.
♦ Record the safety inspection status of each task, conduct safety assessments on the task process regularly, immediately report any safety accidents that occur, and take measures to prevent similar accidents from happening again.
The key to operating a telescopic handler forklift in difficult conditions is thorough preparation and careful operation. Preparation must be made with a thorough understanding of the working environment and equipment, including assessing factors such as ground conditions, weather conditions, and load requirements. Through thorough preparation, strict operating procedures, and safety awareness, the challenges of difficult conditions can be effectively met and the safe and efficient operation of a telescopic forklift in difficult conditions can be ensured.
