With the rapid development of the construction industry, higher requirements have been put forward for the flexibility, efficiency, and cost control of construction equipment. The new type of foundation free concrete batching plant, with its unique modular design and no need for fixed foundations, is not only suitable for large-scale infrastructure projects, but also widely used in various construction projects such as residential buildings, roads, and bridges.
Traditional concrete batch plants require strong infrastructure support, complex installation, and require a long time for infrastructure construction and equipment installation. The initial investment is relatively high, and the infrastructure and installation costs are high. The innovative design of the foundation free concrete batching plant not only greatly simplifies the installation process of the mixing plant, saves the foundation pouring and curing time required by traditional mixing plants, but also significantly improves construction efficiency and reduces costs.
It has low requirements for the site and can adapt to various complex terrains and temporary sites, making it very suitable for projects that require frequent site transfers. Traditional plants, due to their fixed design, are difficult to meet this demand. Although the equipment price may be similar to traditional mixing plants, the saved infrastructure and installation time costs make it more economical overall. By reducing initial investment costs, builders can invest more funds in other key areas, thereby improving overall economic benefits.
After years of development, the technology of foundation free concrete plant has become quite mature. EPDAS concrete batching plant without foundation has been widely used in numerous engineering projects, providing customized solutions according to enterprise project needs and offering a variety of model options. Our cement batch plant achieves rapid installation, disassembly, and migration through highly integrated and modular design. And fully considering environmental protection requirements, equipped with effective dust collection systems and wastewater treatment devices, reducing environmental pollution. The flexibility and efficiency of the plant make it the preferred equipment for many engineering projects, allowing builders to better meet the needs of different projects and improve construction quality and efficiency.
A foundation free concrete batch plant is a new type of concrete production equipment that integrates functions such as mixing, batching, storage, and transportation in construction. It is usually used for large-scale concrete production and supply. Its biggest feature is that it can be installed and operated without the need to build a fixed concrete foundation. It uses a special steel structure chassis as support, tightly connecting the equipment of each unit together to form a whole. By adopting advanced mixing technology and automated control system, various specifications of concrete can be efficiently and accurately produced.
The main components of a modular concrete batching plant are similar to traditional concrete mixing plants, usually consisting of a mixing host, batching system, conveying system, control system, power system, and cement silo.
1.Mixing Host: responsible for mixing materials such as aggregates, cement, water, etc., usually using a double horizontal shaft forced mixing method, which is the core component of the mixing plant.
2.Ingredient System: used for precise proportioning of various raw materials, such as cement, aggregates, mineral powder, additives, etc., using electronic scales for accurate measurement to ensure the quality of concrete.
3.Conveyor System: including belt conveyor and lifting hopper, responsible for conveying aggregates to the mixing host. Common conveying methods include belt conveyor, screw conveyor, etc.
4.Control System: Equipped with an automated control system, including various processes such as batching, mixing, and conveying. Easy to operate, capable of real-time monitoring and adjustment of the entire production process.
5.Cement Silo: Cement storage equipment usually uses high-strength steel and can store large amounts of cement. It is usually divided into horizontal cement silos and vertical cement silos.
The no foundation concrete plant mainly completes the production of concrete through the cooperation of the batching system, mixing system, and conveying system. According to production needs, various aggregates, cement and other materials are sent to the batching system in a certain proportion for measurement. Then, the batching system accurately measures and transports different raw materials to the mixer according to the set proportion, and through the mixing action of the forced mixer, uniform concrete is formed. After mixing, the concrete is transported to the designated location through the conveying system for construction use. The entire process is monitored and adjusted by an automated control system to ensure the quality and production efficiency of concrete.
The ready mix concrete plant adopts advanced mixing technology and automation control system, equipped with efficient conveying system, which can quickly transport materials such as aggregates and cement to the mixing host and accurately produce various specifications of concrete. One of the most significant advantages of a foundation free concrete mixing plant is its ability to start quickly. The equipment only needs to be installed on a flat surface and can usually be put into use within a few days.
This is particularly important for construction sites with extremely strict time requirements for urgent projects or projects, such as bridge, highway, and road maintenance. Construction units often need to complete the production and supply of a large amount of concrete in a short period of time. The foundation free concrete mixing plant can be installed in just a few days and immediately put into production. Both the uniformity and production efficiency of concrete exceed the level of traditional concrete mixing plants.
The modular concrete batching plant adopts highly automated batching and forced mixing technology, which can accurately control the proportion of various raw materials, achieve efficient and uniform mixing, avoid the problem of uneven concrete batching, and ensure that the quality of each batch of concrete meets the design standards. The overall modular design improves the stability of the equipment, which can withstand various harsh environmental factors such as strong winds, earthquakes, etc. Equipped with advanced control system and fault alarm system, it can monitor the operation status of the equipment in real time, ensuring the stable operation of the mixing plant during the construction process and providing strong support for the construction.
The design of precast concrete batching plants is usually compact and occupies a small area. Through modular design for flexible layout, they can be moved and reassembled according to construction needs, making them suitable for engineering projects that require frequent relocation, such as the construction of large-scale residential communities. It can effectively save space on the construction site and improve the overall work efficiency of the construction site. Due to the absence of complex concrete foundation construction, the mixing plant can be reused at different construction sites, providing timely concrete support for construction and maximizing equipment utilization.
The cement batching plant is equipped with a dust collection system and wastewater treatment device, which can effectively reduce the discharge of dust and wastewater. It adopts a closed design, which can effectively prevent the spread of dust and other waste, reducing pollution to the surrounding environment. At the same time, the foundation free mixing plant also adopts an intelligent control system that can automatically adjust mixing parameters and conveying speed according to construction needs, further improving energy utilization efficiency, reducing resource waste, and meeting the high environmental standards of modern construction projects.
The project is located in the suburbs of a city in the Philippines and is a temporary construction project. Due to the limited space on the construction site and the involvement of multiple construction sites, it is necessary to flexibly mobilize concrete production equipment. Traditional concrete batch plants cannot meet the needs of the project. The EP MHZS120 foundation free concrete mixing plant, with its efficient design and excellent performance, meets the construction needs of the project and exceeds expectations.
The installation of the equipment took less than a week, and the production line started operating much shorter than traditional mixing plants. Due to the advanced automated batching system equipped in the mixing plant, the accuracy and quality stability of the concrete mix are ensured throughout the entire process. The project was successfully completed within the scheduled time, reducing overall operating costs. The construction party also gave full recognition to the equipment’s ease of operation and intelligent control system.
In a large oil pipeline construction project in Saudi Arabia, there is a demand for a large amount of concrete during construction. In order to ensure that the project can be completed on time, an MHZS180 foundation free cement batching plant was purchased from EPDAS and put into use. In this complex terrain project, the construction site environment is harsh, the ground in desert areas is uneven, traditional concrete mixing plant construction is difficult, the project time is tight, and the demand for concrete is high.
The MHZS180 ready mix concrete plant adopts a foundation free design, and equipment installation can be completed with simple ground leveling. Throughout the construction process, the EP MHZS180 maintained efficient production capacity and was quickly relocated to different construction sites according to construction needs, ensuring that the project party could obtain sufficient concrete supply in a timely manner at all stages of construction. The project was completed on schedule and the construction quality was highly recognized.
Foundation free concrete mixing plant has significant advantages in modern construction, including rapid deployment, strong flexibility, cost savings in infrastructure construction, and adaptability to complex environments. It is particularly suitable for small and medium-sized projects and construction sites that require rapid deployment. However, in the face of complex and ever-changing work environments, its stability may be challenged, and additional engineering measures may be required to ensure the stability and safety of the mixing plant.
Although the concrete mixing plant can be quickly deployed and put into use, due to its structural limitations, its production capacity ranges from 60m ³/h to 180m ³/h, while the production capacity of traditional large-scale batching plants can reach hundreds of cubic meters per hour. For projects that require long-term and large-scale production, the applicability of foundation free batching plants may be limited. Although the structure of the foundation free concrete mixing plant is relatively simple, the maintenance and upkeep of the equipment still require regular inspections and maintenance by professional personnel to ensure its normal operation and extend its service life. Due to the need for disassembly and transportation of its large components, transportation costs may be relatively high, and the relocation and reinstallation of equipment may require some time and labor costs, which may increase the overall cost of the project in some cases.
The no foundation concrete plant provides flexible and reliable concrete support for construction with efficient installation and transportation, excellent performance, and environmental characteristics. However, it also has certain limitations, and in some cases, it may be necessary to combine traditional mixing plants to achieve optimal results.
With the continuous advancement of technology, foundation free concrete batching plants will play a more important role in the future construction industry. When selecting and using, through scientific and reasonable planning and layout, fully utilize the advantages of the plants, overcome their limitations, and ensure the smooth progress of construction projects. If you are looking for a concrete batching solution that can improve efficiency and reduce costs, a foundation free concrete plant is undoubtedly a worthwhile choice to consider. Contact EPDAS for the latest quote!
